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CASE STUDY NUMBER 1 : A GLASS TUBE DRAWING FACTORY

 In this Case Study we shall study data from a glass tube factory. The
 experiments and the data are discussed in

 V. Wertz, G. Bastin and M. Heet: Identification of a glass tube
 drawing bench. Proc. of the 10th IFAC Congress, Vol 10, pp 334-339
 Paper number 14.5-5-2. Munich August 1987.

 The the output of the process is the thickness and the diameter of
 the manufactured tube. The inputs are the air-pressure inside the
 tube and the drawing speed.

 We shall in this tutorial study the process from the input speed
 to the output thickness.


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echo on
load thispe25.mat
%
% First we look at the data. We split it into two halves, one for
% estimation and one for validation:

echo off
%   Lennart Ljung
%   Copyright (c) 1986-98 by The MathWorks, Inc.
%   $Revision: 3.4 $  $Date: 1997/12/02 03:41:28 $
echo on

ze=thispe25(1001:1500,:);
zv=thispe25(1501:2000,:);pause
idplot(ze),pause
% A close-up:
pause
idplot(ze,101:200),pause
% Let us remove the mean values:

ze=dtrend(ze);
zv=dtrend(zv);

% The sampling interval of the data is one second. We may
% detect some rather high frequencies in the output. Let us therefore
% first compute the input and output spectra:

sy=spa(ze(:,1));
su=spa(ze(:,2));
pause  % blue(yellow) is output spectrum and green(magenta) is input

bodeplot([sy su])
grid,pause

% Note that the input has very little relative energy above 1 rad/sec
% while a substantial part of the output's energy comes from fequencies above
% 1 rad/sec. There are thus some high frequency disturbances that may cause
% some problem for the model building.

% We first compute the impulse response, using part of the data:

[ir,dum,cl]=cra(ze); pause

% We see a quite substantial delay of about 12 samples in the impulse response.

% We also as a preliminary test compute the spectral analysis estimate:

[gs,phiv]=spa(ze);
pause
bodeplot(gs,1),pause

% We note, among other things, that the high frequency behavior is quite
% uncertain.

% Let us do a quick check if we can pick up good dynamics by just computing
% a fourth order ARX model using the estimation data and simulate that
% model using the validation data. We know that the delay is about 12:
pause  % Press a key to continue

m1=arx(ze,[4 4 12]);
compare(zv,m1);pause

% A close up:
pause
compare(zv,m1,inf,101:200);pause

%
% There are clear difficulties to deal with the high frequency components
% of the output. That in conjunction with the long delay suggests that we
% decimate the data  by four (i.e. low-pass filter it and pick every fourth
% value):

zd(:,1)=idresamp(dtrend(thispe25(:,1)),4);
zd(:,2)=idresamp(dtrend(thispe25(:,2)),4);

zde=zd(1:500,:);
zdv=zd(501:length(zd),:);
pause

% Let us find a good structure for the decimated data.

% First compute the impulse response:

[ird,dum,cl]=cra(zde); pause

% We see that the delay is about 3 (which is consistent with what we saw
% above.

% What does the "quick start" give?

pause
compare(zdv,arx(zde,[4 4 3]));pause

% Seems much better that for the undecimated data. Let's go on to find
% a good model structure. First we look for the delay:


V = arxstruc(zde,zdv,struc(2,2,1:30));
nn=selstruc(V,0)

% Then we test several different orders with and around this delay:

V = arxstruc(zde,zdv,struc(1:5,1:5,nn(3)-1:nn(3)+1));

% Make your own choice of orders based on the figure to follow.
% (The "model quality" comments to be made below refer to the default choice)

pause,
nn=selstruc(V)

% Let's compute and check the model for whatever model you just preferred:

m2=arx(zde,nn);
m2=sett(m2,4); % The sampling interval
pause
compare(zdv,m2,inf,21:150);pause

% This seems reasonably good!

% We can also compare the bodeplots of the model m1 and m2:

g1=th2ff(m1);
g2=th2ff(m2);
pause
bodeplot([g1 g2]),pause

% We see that the two models agree well up to the Nyquist frequency of
% the slower sampled data.

% Let's test the residuals:
pause
resid(zdv,m2);pause

% This seems OK.

% What does the pole-zero diagram tell us?

zpplot(th2zp(m2),3,[],2),pause

% Some quite clear indication of pole-zero cancellations!
% This shows that we should be able to do well with lower order
% models. We shall return to that later.


% Let us however also check if we can do better by modeling the noise
% separately in a Box-Jenkins model:

mb=bj(zde,[nn(2) 2 2 nn(1) nn(3)]);
mb=sett(mb,4); % The sampling interval

% Is this better than the ARX-model in simulation ?
% (press key)
pause
newplot;
subplot(211)
compare(zdv,m2);
subplot(212)
compare(zdv,mb);pause

% The Box-Jenkins model is thus capable of describing the validation
% data set somewhat better. How about the Bode plots?

gb=th2ff(mb);
pause
newplot;
bodeplot([g2 gb]),pause

% The models agree quite well, apart from the funny twist in the BJ model.
% This twist, however, seems to have some physical relevance, since we
% get better simulations in the latter case.
% Finally we can compare the FPE:s of the two models:

[m2(2,1) mb(2,1)]

% To summarize: After decimation it is quite possible to build simple models
% that are capable of reproducing the validation set in a good manner.

% We can however do quite well with a much simpler model; a [1 1 3] ARX model:

m3=arx(zde,[1 1 3]);

% Simulation:

pause
newplot;subplot(211),compare(zdv,m3);subplot(212),compare(zdv,mb);pause

% 5-step ahead prediction:

pause
newplot;subplot(211),compare(zdv,m3,5);subplot(212),compare(zdv,mb,5);pause

pause
echo off